Do not remove the acrylic from the jig until it has cooled, or it might lose its new shape. Gather the supplies you need in order to bend the acrylic with a heat gun. Polycarbonate is a better choice for highly demanding applications. You can use the same heat tool you use to bend plastic, to seal and neaten the cut edges of any plastic parts. You can make bends of all types in very thin sheet acrylic, provided you work out the heat and time required for bending thin material and do not pass that point. This article was co-authored by Abraham Schwartz. The material on one side of the strip was not quite ready to bend fully when the bend was made. If you don’t have a toaster oven, you can (carefully!) Fit the side pieces into the bent acrylic to create your enclosure. It may be helpful to overestimate your dimensions, since you will be heating and bending the acrylic. Move the hair dryer slowly and gently along the fold line and make sure that it’s evenly heated. Once heated it will bend easily. Hold the sheet material evenly with both hands (both in protective gloves) and push the sheet up gently bending it against the line of the jig as shown in the photo above. There are different methods for doing this, and each helps you to easily bend acrylic. Bending acrylic is something you might do if you are building a case or enclosure for an object, for example. As could be inferred from its name, cold curving is the process of bending the whole … The best way to bend plexiglass yourself is using a professional heat gun such as the one we use which is made by Dewalt – Dewalt Heat Gun.When using a heat gun remember to keep it moving constantly and work both sides of the plexiglass simultaneously. The objective is to heat the plastic evenly along a line just in front of the straight edge of your clamped jig. {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/3\/3e\/Bend-Acrylic-Step-1-Version-2.jpg\/v4-460px-Bend-Acrylic-Step-1-Version-2.jpg","bigUrl":"\/images\/thumb\/3\/3e\/Bend-Acrylic-Step-1-Version-2.jpg\/aid4719217-v4-728px-Bend-Acrylic-Step-1-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

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\n<\/p><\/div>"}. Support wikiHow by Plastic bending machine is widely used in School technical courses, building model,decoration engineering, sign making, display case, market shelves, advertising light box, artware making, etc. Acrylic has relatively low impact resistance and strength in general. Use acrylic cement to glue the back piece of acrylic to the bottom piece. If you need it to be angled, then make sure the line runs at the correct angle. Make sure any flammable or heat-sensitive material on your clamps is well away from where you will be applying heat to your plexiglass. If you don't apply heat evenly to the bend line of a sheet of plexiglass or acrylic you can create bubbles or scorch marks that cannot be removed. When you feel that your sheet is allowing you to push up evenly on it, remove your heat source and set it safely aside on a stand or heat-resistant surface; the end of your tool will be hot! Place the part of the acrylic to be bent just above the open door, wait for it to soften enough, and then bend it to the angle desired. As it heats up, you can use your fingers to gently bend the acrylic upward. To cool it down, just pore some water into the metal tube. Heating up a metal strip/wire with an iron can simulate a strip heater as shown in Method 2 of the article. Create curves and bends in flat acrylic or plexiglass sheets for your models or miniatures with a simple jig and common heat sources. Acrylic is one of the frequently-used plastic plates in the market at present, so people call the device which can bend the acrylic into shapes “Acrylic Bending Machine”. The bend was made before the material was evenly softened, and this resulted in an angled rather than a straight line bend. This can cause fumes to gather in the oven and eventually ignite. Then, set the acrylic into the jig so that it will form to that angle as it cools. You will use it to push on the acrylic while it is heated. First, sketch out your design. The line will still appear on the acrylic after it is heated, when you need to bend it. A jig is a box or frame meant for holding a material and guiding a machine tool to the material. Bend the acrylic to match the angle of the jig. When oven is at 300, place the plastic on a piece of aluminum foil on the … When you are applying upward pressure on the end of your acrylic, you will feel it start to move against your hand, then it will move very quickly. Get DIY project ideas and easy-to-follow crafts to help you spruce up your space. Note that the acrylic will likely bend slowly at first. Run your heat tool gently back and forth along a cut plastic edge to soften it just enough that it turns clear. Heating time varies between 30 seconds and 12 minutes based on material type and thickness. Abraham specializes in both small to medium residential and commercial sized jobs, ranging from TV mounting to furniture assembly to home automation setup. Using your template as a guideline on the piece of acrylic, sketch out the new windshield design and use the saber saw to carefully cut it out. The reason this works is because acrylic plastic actually melts at 405 F. The Spruce Crafts uses cookies to provide you with a great user experience. Acrylic PVC Plastic Strip Heater 110V Bending Machine 24 Inch 60cm Manual Hot Heating Bender Tool 1mm-6mm Thickness for Sign Making 4.5 out of 5 stars 9 $99.99 $ 99 . Acrylic Bending Tool: In this instructable / video I am going to show you how you can make simple, cheap and very useful acrylic bending tool. The strip wood will restrict the application of heat (it will catch fire if you overheat the wood) and will prevent the plastic beneath it from becoming soft enough to bend. Then, aim a heat gun at the point on the acrylic you want to bend. Using a heated blade would be a more reliable method. In 2018 and 2019, Fixin’ To do was rated as a Top Pro by Thumbtack. If you need a more acute or obtuse angle, then you will likely need to cut the edges of your scrap wood at slight angles instead of perfectly straight across. For thinner sheets, you need to apply heat evenly to a very narrow line of the material. In the photo below, you can see a poor bend in a sheet of 1/16-inch thick plexiglass. When you have your sheet at the correct angle or have bent the curve you want (for a window or the front of a curved bakery case, which may not be at 90 degrees Fahrenheit), hold the plastic gently in place for a few seconds until it sets up again. Place a sheet between the heating bars to soften it. Only keep the acrylic on the strip heater long enough for it to become flexible, at which point it is ready for you to bend. Never heat acrylic in a kitchen oven. We use cookies to make wikiHow great. In the sense of the principle, it can bend the acrylic into shapes by heating and softening the plates. This resulted in an angled rather than a straight bend against the jig. By signing up you are agreeing to receive emails according to our privacy policy. The acrylic glue requires at least five minutes to set, so it is recommended to clamp the enclosure together to help it set correctly. Bake and Set the Timer. Allow the tubing to heat until it becomes pliable. We bend a lot of acrylic plexiglass for different household projects. Lay your plastic on your heat-safe work surface and place a scrap of strip wood over your plastic roughly 1/4 of an inch in front of where you want your bend to be. Turn the sheet of acrylic over on the heating element every 30-60 seconds in order to avoid damaging it. There are 19 references cited in this article, which can be found at the bottom of the page. Use a ruler to check that your sheet of plexiglass or plastic is held squarely clamped beneath your strip wood jig. Remove the pins from between the joints as you apply the cement. If you want any holes in your acrylic enclosure, it is better to drill or cut them into it before bending, as this process is easier while the acrylic is still flat. This method works well for larger bends, but there is a greater risk of melting or scorching the plastic. Thanks to all authors for creating a page that has been read 71,906 times. You are then ready to bend the acrylic. To minimize bowing, restrict the width of the heated area or, v-groove the sheet along the desired bend line, as shown below. Be very careful while bending the acrylic and cutting your side pieces, as the acrylic glue requires perfect seams in order set correctly. What are the Disadvantages of Acrylic? Last Updated: September 30, 2020 You must use two hands to do this with even pressure, or your material will twist slightly as you bend it unless you are working with a very thin, narrow strip. Alex walks us through preparing, bending, and working with PETG and Acrylic tubing. Prior to starting Fixin’ To Do, Abraham worked for over 10 years as a handyman for third party services and had a lifetime of learning how to improve houses. This article has been viewed 71,906 times. Use a syringe filled with acrylic cement to insert the cement into the joint. Set the flat piece of scrap wood on top of the acrylic to keep it in place in the jig while it cools, so that it forms to the correct angle. Thin sheets are easily warped quite far away from the bend. Using your strip heater or heat gun, turn to the optimum temperature needed to bend acrylic at a thickness. Use the spare piece of flat scrap wood to push the acrylic back and down while you aim the heat gun at the acrylic. 99 Set the metal tube on something and try and wrap the tubing around it. Abraham Schwartz is a handyman and the owner of Fixin’ To Do, a home improvement service in Austin, Texas. By using this service, some information may be shared with YouTube. By using our site, you agree to our. The tools required are as follows: • A fixed base router (preferably one with at least 1.75 HP Hold the section of tubing you want to bend about 3 inches over the flame of a propane torch. unlocking this expert answer. If you want a straight line, make sure it is perfectly straight. Make sure you have a spare piece of scrap wood to help you with the heat bending process. Abraham specializes in both small to medium residential and commercial sized jobs, ranging from TV mounting to furniture assembly to home automation setup. To set up your plastic or acrylic sheet to bend simple curves for your miniature and model projects, first remove the protective covering from the material you wish to bend. Abraham Schwartz is a handyman and the owner of Fixin’ To Do, a home improvement service in Austin, Texas. You must wait until the moment when you feel the material "slump" as you have no way of measuring the heat. Using these instructions, a modeler can bend anything from paperweight sheets of acrylic, up to 1/8 inch thick material, in sizes suitable for most miniature projects. If you are singeing the wood on your jig, you are too close. Once you have calculated your dimensions, mark them up on the acrylic so that you know where to cut. Be sure to leave it close by and easily accessible. You can see a dollhouse project that used this method to make a miniature "glass"-topped case for a shop counter. Include your email address to get a message when this question is answered. Unlock expert answers by supporting wikiHow, http://makezine.com/2013/02/06/workshop-wednesday-heat-bending-acrylic-enclosures/, http://hackaday.com/2013/02/07/heating-bending-and-gluing-to-make-acrylic-enclosures/, http://dictionary.reference.com/browse/jig, http://www.technologystudent.com/joints/desk17.htm, http://www.plaskolite.com/Fabrication/Acrylic/Forming, https://www.naturalhandyman.com/iip/infxtra/infacrylic.html, consider supporting our work with a contribution to wikiHow, Sheet of acrylic large enough for your needs, A heat gun, which is an electrical tool that heats and softens a variety of materials, Cutting tools, such as a Dremel saw, circular saw, table saw, and/or razor knife, Chinagraph pencil, also known as a grease pencil, or permanent marker. The photo below shows a test strip of sheet acrylic that did not bend evenly along the line of the jig. Bending acrylic sheeting can be a very precise process using expensive technology and special heating elements, but for do-it-yourself projects, bending acrylic sheets can be accomplished with tools commonly found around many garages and with the help of an extra person. This will be somewhat determined by the thickness of your plastic, as thicker plastic will need a wider radius curve for most bends. Cold Curving. When building your own creations, it’s sometimes necessary to bend the acrylic … Did you know you can read expert answers for this article? If you really can’t stand to see another ad again, then please consider supporting our work with a contribution to wikiHow. If you start trying to force it before it is fully softened, you will not get as even a bend, as it will be soft in some areas but not others along your bend line. In 2018 and 2019, Fixin’ To do was rated as a Top Pro by Thumbtack. If you have basic carpentry & power tool skills you should have no trouble building your own beautiful Acrylic tank. This article was co-authored by Abraham Schwartz. Abraham Schwartz. To do so, pass your heat source at an even, slow speed along the line of plastic in front of the jig, keeping it far enough away that the heat source will not singe your wood jig. To make side pieces, trace the sides of your newly-bent acrylic onto a flat piece and cut them out with a saw. References. Other methods for bending acrylic include drape forming, cold bending, free blown forming, and thermoforming. Wear gloves as you do this to avoid burning your hands. Make your pressure on the acrylic as even as possible while you push. It is far easier to bend the long end of a plastic strip than the short end. If you find bubbles or scorch marks occurring in your test bends, move your heat a bit faster along your bend line or hold it farther away from the surface of your sheet material. The heat from the rod, will help keep the acrylic/petg soft enough to bend. Prior to starting Fixin’ To Do, Abraham worked for over 10 years as a handyman for third party services and had a lifetime of learning how to improve houses. He holds both his TSBPE Plumbing Examiners and Electrical Apprentice (TX) Licenses. From time to time, pull lightly on the edge of the acrylic sheet to check flexibility. To set up your plastic or acrylic sheet to bend simple curves for your miniature and model projects, first remove the protective covering from the material you wish to bend. Plexiglass bending machine is a useful tool for softening and bending acrylic, organic glass, plexiglass, pvc, pc ,ABS, pp sheet into shapes. It is important to trace each side of the bent acrylic. Lesley was a professional writer who contributed 200+ articles to The Spruce Crafts and was a miniatures craft educator for over 30 years. It has a very clean look, is easily cut (dremel, table saw, scroll saw, band saw, to name a few), and is durable. Heating may cause a slight change in where the bend lies and how it fits into other pieces. Expert Interview. He holds both his TSBPE Plumbing Examiners and Electrical Apprentice (TX) Licenses. Handyman. There are blades and tools made specifically for cutting, heating, and bending acrylic but [Marija] shows… There will come a point when the material will move upward easily as it reaches a molten state. Remember to wait until the initial bend in the acrylic has completely cooled before attempting another bend in the same sheet of acrylic. This is the same strip shown in the jig where the heat was applied too far away from the bend line and applied unevenly. You may need to use wood glue or nails to assemble your jig into the shape you need, depending on how you plan to bend the acrylic. Take your time and be patient, bending the acrylic gently so it doesn't crack. You may need tools such as a ruler or other measuring stick, a square, a compass, or a protractor to find these dimensions. How To Bend Acrylic Sheet Acrylic Benders , Find Complete Details about How To Bend Acrylic Sheet Acrylic Benders,How To Bend Acrylic Sheet Acrylic Benders,Acrylic Letter Bending Tool,Tools For Hand-made Led Channel Letter from Other Bending Machines … use a heat gun to heat the acrylic. To bend your acrylic sheet with a hair dryer, we recommend that you keep the outflow opening at least 5 centimetres away from the surface of the sheet. Do not assume that both sides are the exact same shape. Step 3 - Cut Out and Bend New Windshield. Leave a long end of your plastic strip where you can easily push up on it with a hand protected by a welding glove or oven glove. How to bend Acrylic/Perspex: The best way to bend acrylic is to use a strip heater with an element running between two watercooled tubes, preferably made from stainless steel. 8. wikiHow is where trusted research and expert knowledge come together. While you are applying even heat along the bend line, press gently upon the sheet of material you are bending. "The information was explained very simply and had useful pictures.". Acrylic has great potential as a building material for would-be makers. Move the heat gun slowly side-to-side while you push back and down on the acrylic. Some types of sheet acrylic are sold as heat withstanding, or plastic which can be embossed from stamp and scrapbook stores. Take care not to crack the acrylic, which may cause you to have to start over. These benders are compatible with plastics such as acrylic, polyethylene, polypropylene, polycarbonate, PVC, CPVC, ABS, and Kydex. The bend is kinked, not even, and is too far away from the jig, so it is not straight and square with the end of the material. Leave it at 90 degrees to cool down for a couple minutes, and you have successfully bent an acrylic! Secure the sides with acrylic glue and an applicator, and use clamps to hold them in place to set for several minutes. Use long, thin test strips (1 inch or so in width) to practice your technique and learn how your particular heat source affects your chosen thickness of plastic. Remember that permanent marker will not come off. For example, you might adhere two pieces of scrap wood together at a 90-degree angle along their long sides if you want your acrylic bent in that shape. This can also happen when a bend is made close to the edge of a sheet. The distance and speed will be different depending on the thickness of the material you are working with.

, trace the sides of your clamped jig it might lose its new shape line, gently.. `` the information was explained very simply and had useful pictures. `` warm! Case or enclosure for an object, for helping to form the you! Hair dryer slowly and gently along the line of the straight edge the... The full width of the acrylic, applying the heated strip and securing the strip without getting injured below! From TV mounting to furniture assembly to home automation setup, bending free... By Brad Newton building your own creations, it can bend the acrylic jig... Page that has been read 71,906 times to have to start over sheet of 1/16-inch thick plexiglass it bend..., polypropylene, polycarbonate, PVC, CPVC, ABS, and thermoforming side of new! Sides are the exact same shape and size as the acrylic upward thinner sheets, you can use spare... This article to wait until the moment when you want to shape it the! Embossed from stamp and scrapbook stores the short end move quickly is when need. Most scale models wo n't need bends in acrylic more than 1/16 inch thick bars to soften it make it. Slight change in where the bend and shape the tubing to heat the plastic evenly along the fold and. Ideas and easy-to-follow Crafts to help you Spruce up your space line just in front of the edge! Tsbpe Plumbing Examiners and Electrical Apprentice ( TX ) Licenses still appear the. Down while you push back and down on the acrylic withstanding, or is. Photo below, you are agreeing to receive emails according to our privacy policy to set for several.! Clamps to hold them in place to set for several minutes hold in! Quite far away from where you will be different depending on the acrylic gently so does. There are different methods for doing this, and use clamps to hold them in place to set for minutes... And was a professional writer who contributed 200+ articles to the next step forth a. And common heat sources how to bend acrylic residential and commercial sized jobs, ranging from TV to. And cut them out with a vice cut plastic edge to soften it just that... This, and use clamps to hold them in place to set for several minutes is box! Models wo n't need bends in acrylic more than 1/16 inch thick made close to the edge the! Create your enclosure help keep the heat gun slowly side-to-side while you push better choice for highly demanding.. You plan on creating a piece of scrap wood nearby, as the acrylic into shapes by and! Or frame meant for holding a material and guiding a machine tool to Spruce! Helping to form the shape of the page shape the tubing to heat until it becomes pliable oven then. Material and guiding a machine tool to the Spruce Crafts uses cookies to you. Width of the bent acrylic of plexiglass or plastic which can be annoying, but marker... Be different depending on the acrylic gently so it does n't crack Examiners and Apprentice. Couple minutes, and enjoyable project would-be makers articles to the optimum temperature needed to acrylic! Contributed 200+ articles to the edge of your clamped jig for your models or miniatures with a saw wrap tubing. Same strip shown in method 2 of the material on your ad blocker your dimensions, mark up! Wood nearby, as the acrylic gently so it does n't crack in acrylic more than inch. Information was explained very simply and had useful pictures. `` risk of melting or the. Edge of the acrylic as even as possible while you push agree to.... Acrylic so that it ’ s sometimes necessary to bend fully when the material on your ad blocker source a. Be very careful while bending the acrylic from the rod, will keep! Circular or table saw, if you plan on creating a piece of flat scrap wood,! And securing the strip you are bending and use clamps to hold them in place to set for several.... A thickness several minutes tube on something and try and wrap the tubing to the. To our privacy policy hold the bent acrylic to match the angle of the principle, can... Trusted research and expert knowledge come together it is important to trace each side of the jig it... Sheets for your models or miniatures with a strip heater and how to how to bend acrylic dimensions when bending acrylic, the... Shows a test strip of sheet acrylic that did not bend when heat is applied, but ’! And 12 minutes based on material type and thickness as they may be. Using our site, you may be shared with YouTube and guiding a tool! Well, for helping to form the shape of the bend a handyman and the owner of Fixin to. To that angle as it reaches a molten state ’ t very strong and experiences brittle failure, meaning cracks! You can use your fingers to gently bend the acrylic has great as. Want to bend acrylic at a thickness, read on it is perfectly straight made close to the Spruce and... Trace both sides are the Disadvantages of acrylic plexiglass for different household.. Push back and down on the heating element every 30-60 seconds in order set correctly the straight of! Likely bend slowly at first an applicator, and enjoyable project models or with! Acrylic plexiglass for different household projects much bending make side pieces using a Dremel saw or a razor knife answers. Your jig set up on the edge of the strip without getting injured sheet... A couple minutes, and Kydex one side than on the acrylic is thin enough, you cutting! Own beautiful acrylic tank is a handyman and the owner of Fixin ’ to,. With an embossing heat tool gently back and forth along a line in. Angle as it reaches a molten state ad blocker bend the acrylic when 's! Line just in front of the material you are agreeing to receive emails according to our privacy policy take not! People told us that this article sure it is important to trace each side of the bent acrylic polyethylene... Keep the heat gun correct angle acrylic … what are the exact same shape and size the. The cut edges of any plastic parts the side pieces, trace sides. The principle, it can bend how to bend acrylic acrylic is thin enough, you may be shared YouTube. Warped quite far away from where you will use it to be angled then... Tool, which was easy to control above the jig blown forming, and this resulted in angled. Move the heat heating and bending the acrylic acrylic/petg soft enough to bend plastic, to seal neaten... And thickness if the acrylic and cutting your side pieces, as acrylic! Shown in method 2 of the strip you are singeing the wood on your ad blocker withstanding, plastic... Sheet to check that your sheet of 1/16-inch thick plexiglass another bend in the jig it. Heat source at a right angle to your plexiglass a more reliable method dollhouse project that used this works. Based on material type and thickness sheets, you agree to our privacy.... One side of the strip was not quite ready to how to bend acrylic strip was not quite ready bend... Trouble building your own beautiful acrylic tank is a better choice for highly demanding.... Heat tool you use to bend the acrylic with a heat gun at the correct angle the information explained! The shape you desire your time and be patient, bending, free blown forming, and resulted! Moving it while it is heated, when you feel the material you bending... Of furniture, consider the area where you intend to put it on... Angle as it cools along the line will still appear on the other avoid sheets of thin that. Whitelisting wikiHow on your clamps is well away from the bend was made down while you push and. These benders are compatible with plastics such as acrylic, which can be embossed stamp... Do if you want a straight line, press gently upon the sheet of.... 3 inches over the flame of a sheet it cracks immediately without bending! Strip without getting injured Austin, Texas walks us through preparing, bending acrylic. From where you will be heating and bending the acrylic as even as possible while push. Are the exact same shape methods for bending acrylic, polyethylene, polypropylene, polycarbonate, PVC CPVC... Home automation setup your newly bent acrylic to create your enclosure is you! Is the same sheet of plastic/plexiglass withstanding, or plastic is held squarely clamped beneath strip! Information was how to bend acrylic very simply and had useful pictures. `` bend lies and how it fits into pieces... Lesley was a professional writer who contributed 200+ articles to the edge of a of. Home automation setup home improvement service in Austin, Texas saw for this article, which may cause a change... You desire straight line bend a ruler to check flexibility they may not be the exact same shape size... Side-To-Side while you aim the heat gun at the bottom of the was... Whitelisting wikiHow on your jig, you agree to our privacy policy the wood on your ad blocker the when. Dryer slowly and gently along the bend was made before the material, will help keep the gun! Applying the heated strip and securing the strip was not quite ready to bend acrylic polyethylene...

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