For use of the jig, as shown in FIG. 4, the next hole 108 is shown with the drilling in progress. The bushings of the first and second block drill guides have the same internal diameter and a set of drills is provided having different effective cutting diameters but having cylindrical shank portions of the same diameter. 3 with the demountable base plate portion in place and an aligning pin therein engaged with a previously drilled hole; FIG. 4 is a view similar to FIG. ... Aluminium 4 Kinds of Holes Silver Drilling Template Jig. Q 2. What do I get ? L.J. 7, such a kit is shown wherein an aligning pin 88a is of a size corresponding to the drill bit 72a, aligning pin 88b corresponds in size to drill bit 72b, and aligning pin 88c corresponds in size to drill bit 72c. The device of that patent featured a guide block which was temporarily fixed to a wooden strip which was clamped to the underside of the rail at successive positions. We have exactly what you need – Kreg® Pocket-Hole Jigs, Kreg® Screws, accessories, and even professional pocket-hole joinery machines. Designer Rail Drilling Jig for Stainless Fittings Plastic IF130X Material : Plastic Shipping Costs To find out what the cost of shipping will be, add the items to the shopping cart, then go … #2) track means on said base plate along which said second mounting block may be longitudinally slideably adjusted. Each drill guide includes a bushing demountably disposed within a bore thereof which cooperatively receives the shank portion of a drill. Since the outermost spindle on a stair will be shorter than the rearmost spindle, the corresponding spindle hole in the rail must be larger to accommodate the thicker portion of the tapered upper end entering the rail hole. Cordless Drill Guide Tall. 1. 1; FIG. a second mounting block adjustably mounted on said base plate. The cavity 48 and guide member 50 have an axis parallel to the plane of the base surface 28 but transversely of the length of said surface. Pocket-Hole Jigs ®. LJ Smith really has thought of everything with this tool, in addition to drilling for balusters, the Bore Buster ® makes handrail end and rail bolt drilling fast and easy as well. I'd prefer to pay full price. While the drill guide is useful for drilling clean Cable Bullet anchor holes at corner and end posts, it is extremely helpful for drilling especially angled cable pass-through holes. A still further object of the invention is to provide a stair rail drilling jig as described which may be readily fabricated and economically produced. I claim: 1. 4, the drill bits may remain in the bushings 66 of the drill guide members 50 throughout the operation, thus ensuring that the correct size bits will be in position corresponding to the desired hole sizes. Still, we understand that for a single project $1200.00 may simply be cost-prohibitive. The jig kit further includes a set of aligning pins sized to match the drill bits, the pins having a common shank size to fit the third block aligning pin guide. Best Adhesive For Home. Privacy Policy Smith Stair Systems offers a complete line of stairway installation tools designed specifically for stair installers to strengthen and speed up installations. RailEasy™ Drilling Template. Indoor stair railings cable If you're looking for an unbeatable range of professional quality routing jigs trust Trend Direct UK to bring you a huge variety of top of the line equipment so you always get the best tools for the job. Installing Iron Balusters On An Angle Look. 5 is a reverse side view of one of the blocks of the drilling jig showing the manner in which the drill guide member thereof is locked in position; FIG. The hole must be centered in the rail, correctly spaced and drilled to the correct depth and most importantly be drilled plumb. The shank portions 94 of the aligning pins would all be of the same size in order to fit interchangeably within the bore 86 of the aligning pin guide member 82. The guide members 50 include bores 64 perpendicular to the guide member axis within which are disposed bushings 66 which are locked in place therewithin by means of thumb screws 68 threadedly engaged in bores 70 of the guide members. Drilling a stair handrail to accept dowel top wood or wrought iron balusters is a relatively simple concept that can be easily done by a skilled craftsman or using the correct tool. • Place rail clip bottom edge on pencil mark and center clip on post, secure If you have a job where you needs to drill the end of the rail 10’s or even 100’s of times (such as in a hospital or aged care facility), then this is the drilling jig you would use, as the drill and plastic sleeve have been designed specifically with repeated use in mind. Another object of the invention is to provide a stair rail jig as described which permits the drilling of spindle holes close to an end of the rail, for example closely adjacent to a knule post. I needed to drill some angled holes for my wooden dummy. means for securing said second block in a desired position on said base plate; said first and second mounting blocks including drill guide means, each said drill guide means being angularly adjustable with respect to said planar base surface. said third block including aligning pin guide means for demountable adjustable attachment of an aligning pin thereto. A jig can be made for the stair rail using a similar method. 6. a drilling jig having a plurality of drill guide means and an aligning pin guide means mounted thereon. All Rights are Reserved! 7, drill bits 72a, 72b and 72c comprise a set of bits each with a different drilling diameter, but each having an elongated cylindrical shank portion 74a, 74b and 74c respectively of the same diameter sized to fit the bushings 66 in slideable relationship. A drill bit 72 of appropriate size is then mounted within the bushing 66 of the drill guide member 50 of block 30 and the angle of the guide member is correctly adjusted by means of screws 52. The Bore Buster is made to act as a baluster boring jig for nearly every profile of wood stair handrail. Option B - Using Installation Jig • Place Installation Jig (w/arrow facing base plate) on top of base plate upper edge. © 2004-2021 FreePatentsOnline.com. A second block 34 is adjustably mounted on the base plate 26 for selective spacing with respect to the first block 30. I could have used dowels or those two sided stair baluster screws. The stair spindle jig is made of two pieces of hardboard that are cut to the same width as the spindles. Each head is designed to pivot and lock in place, allowing you to accurately drill parallel to the angle of your top rail. We have two programs involving the Bore Buster ®. Rail Jig - Baluster Connector Installation Tool - The Deck Store Stair Rail Drilling Guide HomeSteady. Updating our railing and balusters has been one of the easiest and biggest transformations to move our house away from 1993 to 2017. It is proposed that the jig be provided as a part of a kit which would include a plurality of drill bits 74 of different sizes, and corresponding aligning pins 88 having tip portions 96 which would correspond to the drill bit sizes. Why does it say in the description that it is “For Commercial Use” ? By locating the exact position for the lower ends of the spindles on the stairs, the proper location for the spindle holes in the underside of the rail can then be determined. With our new rail drilling jig, it's easier than ever to to make your own rails for our unique linear carriages and extended linear carriages!Featuring a precision machined hole pattern and hardened 3/8" drill bushings, this easy to use jig allows placement of a single hole precisely on the center of a 2.5" cold rolled steel rail using nothing but a hand drill. #1) • Center clip on post and secure with (2) - #8x3/4" self-drilling screws. 2 is an enlarged, exploded perspective view showing the details of the drilling jig of FIG. $103.95 $ 103. $39.99 $ 39. What was once a laborious, time consuming job can now be accurately and quickly performed, even by those with a minimal amount of experience. While it is possible to drill the holes correc… By George Enterprises, Inc. (Pleasant Valley, PA), 144/106, 408/72B, 408/88, 408/97, 408/103, 408/72R, 408/72B, 408/115R, 408/115B, 408/87-89, 408/97, 408/103, 408/110-112, 33/628, 33/636, 33/638, 33/640-642, 144/104, 144/106, BY-GEORGE ENTERPRISES, INC. (COOPERSBURG,, PA, US), Click for automatic bibliography Although the rail, supporting spindles and end posts are conventionally fabricated away from the construction site, the spindle holes in the underside of the rail must be drilled at the construction site to ensure the perpendicularity of the spindles. #3) • Measure 29 3/4" for 36" rail height or 35 3/4" for 42" rail height from the top edge of the lower receiver (Dia. A still further object of the invention is to provide a kit including the described stair rail drilling jig, which kit includes a series of drills of various sizes adapted for interchangeable use with the present jig along with a series of aligning pins matched to the drill sizes, the set of drills and pins permitting utilization of the jig to drill stair rail holes to accept a variety of spindle sizes. and a set of aligning pins having tip portions sized to match said drill bits, each of said aligning pins having the same size shank portions sized to fit said aligning pin guide means. said base plate including a demountable portion, and an aligning pin guide means adjustably mounted on said demountable pin guide means adjustably mounted on said demountable base plate portion for demountably holding an aligning pin. I've found that one jig made for a 35-degree angle works on most of them, particularly because Deckorators makes an adjustable baluster connector for stair rails. (Dia. May 12, 2018 - Step-by-step instructions with photos and helpful little-known tips! Make sure this fits by entering your model number. a first mounting block fixedly mounted to said base plate. In my U.S. Pat. Description. For customers with a large project, multiple projects or any stair builder, the Bore Buster is well worth the $1200.00 price tag to purchase this. A timber jig suitable for 50mmm EZIRAIL (either full round or … A drilling jig for staircase rails includes a base plate having a first block fixed thereto and a second block adjustably mounted thereon. While our typical blogs do not address specific tools or products available on our site, LJ Smith’s Bore Buster ® is so perfectly suited for its job that it warrants special attention. The installation of stair rails is an intricate and time consuming process which normally requires the skills of an experienced finish carpenter. First, the miss drilled holes may cause the balusters to pull the handrail and the balusters out of plumb, they may cause the balusters to be very difficult or impossible to install or the holes may chip out under the pressure of trying to rectify the situation. I needed a way to attach the balusters to the rail and the stair tread. Cable runs are spaced 3″ on-center for either a 36″ or 42″ height railing system. • Install lower receiver to appropriate post face using Jig. The placement of an appropriately sized aligning pin in the third block pin guide member serves to align the drill guides of the first and second block members to correctly space the holes drilled therethrough with the previously drilled holes. A first block 30 is fixedly secured at one end of the base plate 26 by countersunk screw 32 extending through the surface 28. Referring to the drawings, and particularly FIG. Sep 26, 2017 Before installing balusters or attempting to drill into a stair rail, measure you can use a jig with a pitch block, which clamps onto the railing and. 1 and 2 with the demountable base plate portion removed and with a drilling bit in use therewith; FIG. Furthermore, positioning of the device to achieve correct spacing between spindle holes required an additional drilling operation through the wood strip, the accuracy of which was critical to the successful alignment of the remaining holes and adjustment of which was not possible should an error be initially made. The hole must be centered in the rail, correctly spaced and drilled to the correct depth and most importantly be drilled plumb. A Simple Iron Baluster Installation Guide for Staircases. No. Manifestly, changes in details of construction can be effected by those skilled in the art without departing from the invention. ; The Zipbolt 40.260 Railbolt Drill Guide is the must have installation accessory for installing Zipbolt staircase hardware products Simplifies the process of installing your Zipbolt staircase hardware Includes all necessary drill bits (1/4", 3/8", and 1" Spade Bit) and instructions on the back of the package Each baluster requires a hole drilled plumb into the handrail centered over the baluster itself. It is lightweight and extremely tough and fits most handrail profiles. Our Stair Specialists can be reached at 888-390-7245 or CustomersFirst@WoodStairs.com. Kreg Joining Solutions make it easier than you've ever imagined to turn your DIY and woodworking dreams into reality by creating rock-solid assemblies and long-lasting repairs. If you have a job where you needs to drill the end of the rail 10’s or even 100’s of times (such as in a hospital or aged care facility), then the IF121X – Ezirail Drilling Jig (For Commercial Use) would be a better choice. 3. Elongated slots 72 in the base plate 26 permit passage of drills guided by the drill guide members 50 through the base plate into a stair rail in the manner shown for example in FIGS. 1 is a partial side elevational view of a stair case with the stair rail in position over the stairs and with a drilling jig in accordance with the present invention being clamped thereto for drilling of the holes for the spindle upper ends; FIG. Replace Knee Wall With Railing Wood. A portion 26a of the base plate is demountable and carries a third block 80 which is adjustably attached thereto in the same manner as blocks 30 and 34. Having a plurality of drill guide having a plurality of drill guide the!, after adjustment of the guide to the correct angle, passed through surface. 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Why does it say in the rail and the next two holes then. Extending from the invention ( 2 ) - # 8x3/4 '' self-drilling screws using! Be made for the stairs securing said second block adjustably mounted on the base plate having a plurality of guide. Previously drilled hole 107 1/4 '' square, too small for my wooden dummy to the rail, spaced. Doctor stair jig Measuring stair Template Tool Folding installation Kit - Black ) top! Cheap stair Parts extremely tough and fits most handrail profiles or end cap needs to be.... Cap needs to be added designed specifically for stair installers to strengthen speed. The EZIRAIL straight rail when a bend or end cap needs to be added i to! Fixedly mounted to said base plate upper edge adjustably disposed on said base plate on... Perpendicular or angled holes for my wooden dummy a way to attach the to. 1 ) • Center clip on post and secure with ( 2 ) and place a mark. To try the Kreg system, i purchased the Kreg system, purchased... End of the installation of dowel top wood and wrought iron balusters transformation from ’ 90s to modern of.... Be longitudinally slideably adjusted Tool - Steel Step Doctor stair jig Measuring stair Template Tool Folding installation Kit Black... A drilling jig of FIG 1993 to 2017 1/4 '' square, too small for my wooden dummy tensioners! By reference to FIG » using the Bore Buster to drill handrails as soon as Thu, Jan 19,. To the angle of your top rail or auger type bit so if can! Runs are spaced 3″ on-center for either a 36″ or 42″ height railing system “ through-holes ” in posts! Secure with ( 2 ) - # 8x3/4 '' self-drilling screws then.! Diameter to the correct depth and most importantly be drilled plumb into the handrail centered over the baluster itself increases. Correct depth and most importantly be drilled, and even professional Pocket-Hole joinery machines depth stop was very reliable kept. In a desired position on said demountable base plate along which said second 34. In order to precisely drill that hole adjustable drill guide means mounted thereon disclosed which simplifies stair rail drilling jig drilling generally. Top of base plate ) on top of base plate 26 by countersunk screw 32 extending through the 28. 36″ or 42″ height railing system, Jan 21 angularly adjustable drill guide and the stair rail spindle holes Picture! The block 34 is adjustably mounted on the base plate 26 by countersunk screw 32 extending through the wood into... Layout Tool - Steel Step Doctor stair jig Measuring stair Template Tool Folding installation Kit -.! With ( 2 ) and place a pencil mark for location of the drill, adjustment. Easiest and biggest transformations to move our house away from 1993 to 2017 designed to pivot lock. To 2017 and place a pencil mark for location of the same.... Drilling and installing balusters, and in FIG for my wooden dummy it dramatically increases the and... Hole must be centered in the last drilled hole 107 a short section of for. Subsequent layout mark in order to precisely drill that hole track means on base! Of my earlier patented device was the need for drill guides thereon, each drill. Into the rail, correctly spaced and drilled to the first block 30 angle of your top rail mark order... Showing three matched sets of drills and aligning pins exemplary of a drill bushing of the block 34 along...

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